The mechanical workshop was built when the ATC was
first developed and designed 6 years ago for SP-1 and continually SP2, SP3,
SP4 and possibly SP5. Purpose of the mechanical workshop is to do mainly
mechanical work. It has quite a lot of machinery. |
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Parallet Lathe Lathe can be used to
manufacture small parts or make parts by rotating and cutting. |
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Grinder Grinder is used for sharpening the tools or grinding the edges from
material. |
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Milling
machine Milling machine
moves the workpiece radially against the rotating milling cutter, which cuts
on its sides as well as its tip. |
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Shaping
machine Shaping machine can
cut curves, angles and many other shapes. It is a popular machine in a
workshop because its movement is very simple although it can produce a
variety of work. |
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Mechanical
band saw Mechanical band saw
is used for cutting metal. Bandsaw cuts metal by rotating. |
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Pipe cutter Pipe cutter is used to cut pipes into pieces. Though
using this machine is quite dangerous, therefore it is not used
frequently. |
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Jib hydraulic
trolley crane Hydraulic lifting
jack is used to lift and move small parts around the workshop. |
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Column
drilling machine Drilling machine is
used for drilling holes in metal parts. |
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Pipe threading machine Pipe threading machine is used to connect
pipes together by putting a thread on the ends of the pipe sections. |
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There are several pieces of new equipment. Pump
cavitation demonstrator can monitor the flow and speed and check the pressure
and see basically complete performance of the pump. It can create cavitation
and we actually see the bubbles going through the machine. Coupling/Shaft alignment trainer can align two shafts
and move them around. Most of the work is done on benches, for
example stripping down machines to do inspection, take most of the parts and
remove the coupling and then put them all back. Toolboxes are placed on the wall with all the tools
inside: hand tools, chisels, pliers and etc. One part of the workshop is used as a classroom, where
presentations and preliminary teaching is conducted. It is the first part of
the course. Engineering drawings are
carried out using boards. After that trainees study materials and
measurements course where they can use the micrometres and other measurement
equipment. Then they move on to benches, where they make different
components, exercise in welding and using different materials. This will
provide trainees knowledge and experience with fitting, measuring all parts
of pumps, making drawings, doing the complete inspection of the pumps as well
as valves. There are all series of valves: gate valve, glove valve, check
valve, ball valve, and relief valve. So trainees basically use the skills
that they have learnt before. Similar approach is used all the way through
the program. |
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This article is based on the
interview with mechanical instructor Tom Christie |